Production Capabilities

Quality Control

• All operators are trained on proper inspection methods and documentation, statistical process control, and problem solving.
• Gages and inspection equipment are maintained in the computerized gage calibration system and results are proven using Gage R&R studies.
• ASQ certified inspectors perform first piece and final inspections along with random in-process audits.
• Quality personnel are trained in the Production Part Approval Process (PPAP) in Automotive Industry Action Group (AIAG) format.

Automation

• Morgal is continuously exploring ways to automate material handling requirements through methods such as robotic systems and pick-in-place devices.

Complete Material Management

• In-Bound Coil Capabilities: 10 Ton maximum coil weight (eye horizontal); 72" OD maximum; 20" ID minimum.
• Drive thru truck bay
• Steel traceability
• Specializing in forming and fabricating low carbon steels and HSLA materials.

Progressive Die Capabilities

• Maximum Tonnage: 500 tons
• Maximum Bed Size: 54" X 120"
• Coil fed lines - Maximum Gage thickness: .500"

Facilities

• Building: 105,000 square feet
• Land: 7.8 acres
• Mechanical press tonnage range: 60 tons - 500 tons.
• Typical processes: Progressive die operations - Compound blanking - Hand and mechanical transfer dies - Mechanical unloaders - Notching - Vibratory work

Pulley Splitting Capabilities

• V-Belt diameter ranges 3" - 13" (for full range of sizes see Standard Pulley Product Scope)
• Standard material thickness: .120" - 250"
• Standard V Belt Pulley Configurations: 3L (for type "O" V-Belts); 4L (for type "A" V-Belts); 5L (for type "B" belts)
• Engineering expertise to help customers develop pulley configurations to meet special needs and applications

Value Added Capabilities

Dual Torch Welder

• Process : MIG welding
• 32" Rotary table
• Twin rotary tables with generic fixtures